Leadership 3 – Preventing Production Problems

$ 199

Buy

Time

1.0 Hours

Modules

3 Lessons

Learning Recognition Framework (LRF) Level

Level 3 Supervisor/Intermediate

Recognition Certificate

12k Enrolled

Course description

Operational reliability starts with leaders who can anticipate problems before they disrupt production. This course equips food and beverage processing professionals with proactive management strategies to reduce errors, downtime, and inefficiencies. Participants will learn to identify risks, analyze root causes, and apply corrective and preventive actions that keep operations running smoothly. With a strong focus on production controls, common production loss categories, and the operational impact of equipment breakdowns, the course emphasizes practical tools for quantifying issues, improving performance, and meeting production targets. The result: stronger operational control, reduced downtime, and a culture of accountability and continuous improvement.

Skills you will learn:

  • Proactive operations control
  • Downtime reduction
  • Root-cause analysis
  • Corrective prevention actions

Learning Objectives

Upon completing this course, you will be able to:
  • Strengthen production performance by explaining why production controls are essential for quality, safety, and efficiency.
  • Classify operations quickly by identifying the four common production categories used in the course.
  • Reduce downtime impact by recognizing the business risks of equipment breakdowns and common production disruptions.
  • Solve production problems faster by quantifying issues and applying the five-step problem-solving method to drive measurable improvement.

Who Should Take This Course?

  • Supervisors and managers responsible for production and operations.
  • Team leads seeking to strengthen problem-solving and prevention skills.
  • Employees preparing for leadership roles within manufacturing environments.

Course Outline & Major Topics

  1. Production Controls
  2. Common Production Problems
  3. Preventing Production Problems

Course description

This course provides an understanding of Hazard Analysis and Critical Control Points (HACCP) and the importance of having a food safety program. This introductory program outlines how every person working at that facility can have either a positive or a negative impact on food safety. Participants should be able to explain the benefits of a HACCP system, understand hazards and how they can be controlled, and the importance of GMP and Prerequisite Programs.

You will learn that food safety hazards are; biological, chemical, or physical substances that can make a food product unsafe to eat and cause illness, injury or death if consumed. You will also learn how biological, chemical, and physical hazards can be harmful to human health and how to prevent and control them.

Skills you will learn:

Food Safety

Cleaning

Quality Assurance

Hazards

Decumention

Pest Sources

Chemical Hazards

Learning Objectives

Once you have completed the course, you will have obtained the skills to understand the importance and benefits of food safety. What a HACCP system is and who invented it including:
  • The benefits of a HACCP system
  • Hazards and how to control them
  • The importance of GMP and Prerequisite Programs
  • How to develop and implement a HACCP Plan
  • How to maintain and when to review a HACCP system
  • Reasons HACCP may fail and the most common non-conformities related to HACCP

Who Should Take This Course?

  • New Hires
  • Line Workers
  • Supervisory and Management
  • Quality Assurance Teams
  • Food Safety Teams

Course Outline & Major Topics

What is a Food Safety Program (HACCP System)
  • Who is HACCP and Who Invented It
  • What is Needed for a Successful HACCP System
  • Management Commitment
  • Importance of Line Workers
  • Benefits of HACCP System
  • Types of Hazards
  • Sources of Hazards
  • People/Uniforms
  • Equipment/Utensils/Tools
  • Incoming Material
  • Cleaning
  • Building as a Source of Hazard
  • Pest Source of Hazards
  • Water as Source of Hazards
  • Types of Biological Hazards
  • Growth Requirements for Microorganisms
  • Canadian and USA Allergen List
  • Physical Hazards
  • How Biological Hazards are Controlled
  • How Chemical Hazards are Controlled
  • How Physical Hazards are Controlled
  • How Chemical Hazards are Controlled
  • Cross-contamination
  • Potential Food Safety Concerns
  • Prerequisite Programs
  • Step 1: Finished Product (Product Description)
  • Step 2: Incoming Materials
  • Step 3: Process Flow
  • Step 4: Plant Schematic
  • Step 5: Hazard Analysis and Control of Hazards
  • Control Point
  • Step 6: Process Controls (PC)
  • Step 7: Critical Control Point
  • Critical Control Points Examples
  • Critical Limits
  • Monitoring
  • Monitoring Activities
  • Verification of Monitoring Records
  • Training of Employees
  • Verification of Training
  • Step 8: HACCP System Review
  • Review of your HACCP System
  • Update of your HACCP System when you have changes…
  • Reasons why HACCP may fail
  • Indicators of a Successful HACCP System
  • Employee Guide to GMPs
  • HACCP Process Flow
  • Meat Cooking Record CCP
  • Sample Receiving Record
  • SOP Receiving Ingredients

*Receive a nationally recognized certificate for participation in this course

$ 199

CA $299

33% off

Buy

Call for Info

Subscribe to FPSC and get this course free

Get this course, plus 70+ other courses with your subscription.

Subscribe

This course is available in the following languages:

Online learning

Related courses

$ 199

Principles of Food Safety Serie 3: Toxins, Hazards, and Food Safety Management Systems

Course details
Buy course
$ 199

Principles of Food Safety Serie 2: Understanding Foodborne Pathogen Profiles

Course details
Buy course
$ 199

Principles of Food Safety Serie 1: Exploring the Microbial World

Course details
Buy course
$ 199

HACCP Fundamentals: Understanding Food Safety & Hazards

Course details
Buy course
$ 199

HACCP Fundamentals: Controlling Hazards and Building Safe Systems

Course details
Buy course
$ 199

Principles of Food Safety Serie 3: Toxins, Hazards, and Food Safety Management Systems

Course details
Buy course

Are you ready to start your next course?

Browse courses
Contact Us

Build Skills. Meet Standards. Feed Confidence.

Popular courses

  • HACCP
  • SOPs
  • Emotional Intelligence
  • Food Safety

Company

FPSC

Need help?

Call us

(613) 237-7988

Need support?

Email Support

An FPSC Project.

Powered by The Food Skills Library.